Evaporator Factories & Factory for United Kingdom

High-Efficiency Industrial Evaporation Plants & Thermal Separation Systems Engineered for UK Compliance, Energy Optimization, and Net-Zero Industrial Decarbonisation.

Featured Systems

High-Performance Evaporation Plants for the UK

Engineered to meet stringent UKCA/CE standards, our primary thermal concentration technologies deliver exceptional energy efficiency and operational reliability.

Jiangsu Zongheng Industrial Evaporation Technology

High-Quality Jiangsu Zongheng Industrial Evaporation Technology for UK Markets

Zongheng provides energy-efficient, high-performance evaporation solutions tailored for demanding British chemical, pharmaceutical, and food processing applications.

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CE Certified Falling Film Evaporation Plant

CE & UKCA Certified Falling Film Evaporation Plant Supplier

A falling film evaporator efficiently concentrates heat-sensitive liquids with minimal residence time, ensuring product integrity and high thermal efficiency.

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China Forced Circulation Evaporation Plant

Forced Circulation Evaporation Plant Factory for UK Industrial Effluents

Specifically engineered for high-fouling liquids, crystallizing solutions, and viscous materials common in UK industrial wastewater treatment plants.

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CE Certification Jiangsu Zongheng MVR Evaporation Plant

CE Certified Jiangsu Zongheng MVR Evaporation Plant for UK Net-Zero Goals

Mechanical Vapor Recompression (MVR) plants offer significant operational savings by recycling latent heat, cutting steam consumption by up to 90%.

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Industrial Evaporation Landscape in the United Kingdom

The United Kingdom's manufacturing and process sectors are undergoing a profound transformation. Driven by the legally binding commitment to reach Net-Zero greenhouse gas emissions by 2050, industries ranging from chemical manufacturing and pharmaceuticals to food and beverage processing are re-evaluating their thermal separation processes. Traditional multi-effect steam evaporators, while reliable, are highly carbon-intensive when powered by fossil-fuel-derived steam. Consequently, there is a rapidly growing demand across the UK for highly efficient, electrified evaporation technologies such as Mechanical Vapor Recompression (MVR) and low-temperature waste heat evaporators.

In regions like Teesside, Grangemouth, and the Humber—the UK's major industrial clusters—process plants are actively seeking to replace legacy thermal systems. The focus is not only on reducing carbon footprints but also on addressing the rising cost of industrial water supply and wastewater discharge. Industrial evaporation plants play a critical role in Zero Liquid Discharge (ZLD) strategies, enabling factories to recover up to 95% of high-quality distillate from process streams, thereby minimizing environmental impact and compliance costs under the UK Environment Agency regulations.

"The transition to electrified thermal separation systems, particularly MVR evaporators, represents one of the most impactful decarbonisation pathways for UK process manufacturers, offering a direct reduction in Scope 1 emissions while optimizing utility costs."

Technical Advancements in Evaporator Design

Modern evaporator factories serving the UK market must design systems capable of handling complex feed compositions. From high-viscosity organic mixtures in starch processing to corrosive chloride-rich effluents in chemical plants, material selection and fluid dynamics are critical. High-alloy materials such as Duplex Stainless Steel (2205/2507), Titanium, and Hastelloy are increasingly specified to prevent stress corrosion cracking and pitting. Furthermore, advanced computational fluid dynamics (CFD) modeling is employed during the engineering phase to optimize liquid distribution plates in falling film evaporators, ensuring a uniform film thickness and preventing dry-out zones that lead to rapid fouling.

Corporate Profile

About Jiangsu Zongheng

A global leader in thermal concentration, industrial drying, and pressure vessel manufacturing, delivering engineered solutions since 1992.

Jiangsu Zongheng Concentrating and Drying Equipment Co., Ltd (formerly Yixing Yangxi Light Industry Machinery Factory), founded in 1992, is located in Zhoutie Town, Yixing City, on the shores of the beautiful Taihu Lake. The company covers an area of over 54,000 square meters, with a production workshop area of over 22,000 square meters. As a modern high-tech enterprise, we specialize in the design, engineering, and manufacturing of concentration, drying, starch processing, alcohol DDGS, and Category III medium & low-pressure vessel equipment. We are a proud member of the China Starch and Alcohol Association, and our systems are deployed globally across the food fermentation, chemical, pharmaceutical, environmental protection, and petrochemical sectors.

30+
Years of Experience
20+
Senior Engineers
54k+
Factory Area (m²)
22k+
Production Plant (m²)
Our Journey

Development History & Milestones

Over three decades of engineering excellence, continuous quality improvement, and global expansion.

1992

Foundation

Established as Yixing Yangxi Light Industrial Machinery Factory, covering 15 mu with 45 employees, focusing on localized light industrial machinery.

2002

ISO 9001 Certification

Took the lead in obtaining ISO9001 quality management system certification, standardizing manufacturing and quality control processes.

2007

High-Tech Enterprise Status

Recognized as a Jiangsu Provincial High-Tech Enterprise, accelerating R&D in thermal separation and drying technologies.

2009

Special Equipment License

Obtained the Special Equipment Manufacturing License of the People's Republic of China (License No.: TS2232C42) for pressure vessels.

2012

ASME "U" Stamp Authorization

Acquired the prestigious ASME "U" Stamp authorization, marking the company's entry into high-end international pressure vessel supply chains.

2015

International Quality Alignment

Renewed international quality system certifications (Certificate No.: 45021), establishing a complete quality assurance system aligned with global standards.

2026

Modern Scale & Global Reach

Operating a 54,000 sqm facility with 120+ staff, including 3 senior engineers and 20+ specialized engineers, exporting high-end MVR and falling film systems worldwide.

Compliance, Quality Standards, and UKCA/CE Markings

For British procurement managers and engineering contractors, compliance is non-negotiable. Following the UK's departure from the European Union, pressure equipment destined for England, Wales, and Scotland must comply with the Pressure Equipment (Safety) Regulations 2016 and bear the UKCA mark, while equipment for Northern Ireland requires the CE mark or UKNI mark. Jiangsu Zongheng addresses these regulatory requirements through a robust quality assurance framework. Our manufacturing facility holds the ASME "U" Stamp and is fully aligned with the Pressure Equipment Directive (PED) 2014/68/EU standards.

Our engineering team works closely with notified bodies and approved bodies (such as Lloyd's Register, TÜV SÜD, and SGS) to perform design examinations, material verification, and conformity assessments. Every evaporator vessel undergoes rigorous non-destructive testing (NDT), including radiographic testing (RT), ultrasonic testing (UT), and hydrostatic pressure testing, documented in a comprehensive technical file. This ensures seamless customs clearance, installation, and insurance approval at the UK destination site.

The China-UK Supply Chain Advantage

Procuring large-scale industrial evaporators from Jiangsu Zongheng offers a unique balance of cost efficiency and high-end engineering. By leveraging China's mature industrial supply chain, we secure premium raw materials (such as Outokumpu stainless steel and high-grade titanium tubes) at highly competitive rates. Our state-of-the-art manufacturing facility in Yixing utilizes automated plasma welding, CNC tube-sheet drilling, and large-scale rolling machines, reducing fabrication lead times by up to 30% compared to domestic European fabricators.

To minimize on-site installation costs and risks in the UK—where skilled site labor is expensive and scarce—we specialize in modular, skid-mounted delivery. Entire evaporation stages, including heat exchangers, separators, pumps, piping, and instrumentation, are pre-assembled, pre-wired, and tested at our factory before shipment. This "plug-and-play" approach reduces site construction schedules from months to weeks.

Process Integration

Specialized Process & Dewatering Equipment

Complementary technologies designed to optimize solid-liquid separation, drying, and starch purification in integrated industrial plants.

China Zongheng Degerming Mill Machine

Zongheng Degerming Mill Machine for UK Maize Processing Factories

Engineered for precision germ removal in wet milling processes, preserving kernel structure and maximizing starch yield.

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China Zongheng ZXG Tube Bundle Dryer

ZXG Tube Bundle Dryer - Reliable Low-Oxygen Drying for UK Distilleries

Provides safe, indirect steam drying for temperature-sensitive bulk materials like DDGS, gluten, and germ meal.

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China Suppliers Waste Heat Evaporator

Waste Heat Evaporator for UK Wastewater Treatment & Energy Savings

Utilizes low-grade thermal energy from dryer exhaust or flue gas, drastically reducing utility costs in municipal and industrial ZLD plants.

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Jiangsu Zongheng Degerming Mill Machine Manufacturers

High-Quality Jiangsu Zongheng Degerming Mill Machine Manufacturers

Heavy-duty construction and adjustable grinding clearances ensure consistent performance under continuous industrial loads.

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Localized Application Scenarios in the UK

To maximize the return on investment, evaporation systems must be tailored to the specific process conditions of the local industry. In the UK, several key sectors benefit directly from Jiangsu Zongheng's customized thermal separation designs:

  • Scotch Whisky Distilleries (DDGS Production): The production of single malt and grain whisky generates vast quantities of spent wash (pot ale). Our falling film and MVR evaporators concentrate this spent wash into a syrup, which is then dried using our ZXG Tube Bundle Dryers to produce Distillers' Dried Grains with Solubles (DDGS)—a high-value animal feed. The integration of MVR technology allows distilleries to drastically reduce their fossil fuel consumption, aligning with the Scotch Whisky Association's sustainability goals.
  • Starch and Sweetener Refining: In the UK food sector, starch extraction from wheat and potatoes requires efficient concentration of glucose, maltose, and wash water. Our YDX Starch Washing Cyclones and multi-effect falling film evaporators ensure gentle thermal treatment, preserving the functional properties of the starch and sweeteners while minimizing steam consumption.
  • Chemical and Pharmaceutical Effluent Treatment: UK chemical manufacturers face strict limits on trade effluent discharge. Forced circulation evaporators and crystallizers from Jiangsu Zongheng are utilized to concentrate highly concentrated salt solutions and organic waste streams, achieving Zero Liquid Discharge (ZLD) and recovering clean water for reuse within the factory.
Product Catalog

Comprehensive Evaporation & Drying Solutions

Explore our full range of industrial evaporators, screw presses, and dryers engineered for high efficiency and low maintenance.

Jiangsu Zongheng Waste Heat Evaporator

Jiangsu Zongheng Waste Heat Evaporator for UK Industrial Integration

Integrates multiple waste heat sources—including drying vapors and flash steam—to drive the evaporation process without additional live steam.

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China Zongheng ZXG Tube Bundle Dryer

ZXG Tube Bundle Dryer - Efficient Low-Oxygen Drying Solution

Designed for continuous drying of heavy-duty starch, chemical, and agricultural by-products under controlled atmospheric conditions.

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China MVR Evaporation Plant

High-Efficiency MVR Evaporation Plant Factory & Supplier

Utilizes mechanical vapor recompression to recycle latent heat, providing the lowest operating cost per ton of evaporated water.

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High-Performance Evaporation Plants

High-Performance Forced Circulation Evaporators from Leading Factory

Engineered with high recirculating velocities to prevent tube fouling and scaling when processing high-solids industrial waste streams.

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CE Certified Single Screw Press

CE Certified Single Screw Press for UK Solid-Liquid Separation

Efficiently dewaters high-moisture fibrous materials, reducing the thermal load on downstream drying systems.

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CE Certification Falling Film Evaporator

CE Certified Falling Film Evaporator for Heat-Sensitive Liquids

Optimized liquid distribution and rapid passage through heating tubes prevent thermal degradation of delicate food and pharmaceutical ingredients.

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High-Quality Falling Film Evaporation Plant

Premium Falling Film Evaporation Plant for Liquid Concentration

Features multi-effect configurations to maximize steam economy, suitable for large-scale concentration of dairy, juice, and chemical solutions.

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YDX Starch Washing Cyclone

YDX Starch Washing Cyclone for UK Starch Purification Plants

Utilizes centrifugal separation to wash, concentrate, and purify starch slurries, removing soluble proteins and impurities efficiently.

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Technical FAQ

Frequently Asked Questions

Expert answers to common engineering, regulatory, and logistical questions regarding industrial evaporators for the UK market.

1. What are the primary advantages of MVR evaporators over traditional multi-effect steam evaporators?
Mechanical Vapor Recompression (MVR) evaporators utilize a centrifugal compressor or blower to recompress the secondary vapor generated during evaporation. This compression raises the temperature and pressure of the vapor, allowing it to be reused as the heating medium in the same stage. Consequently, MVR systems eliminate the need for continuous live steam consumption (except during start-up) and do not require a large cooling water system. For UK operators, this translates to up to a 90% reduction in thermal energy consumption and a direct pathway to electrifying process heat, significantly lowering carbon emissions.
2. How does Jiangsu Zongheng ensure compliance with UKCA and CE pressure vessel regulations?
We design and manufacture our pressure vessels in strict accordance with international standards, including ASME Section VIII Division 1 and EN 13445. We hold the ASME "U" Stamp and maintain a quality management system certified to ISO 9001. For equipment destined for the UK, we collaborate with recognized Notified Bodies (for CE marking) and Approved Bodies (for UKCA marking) to perform design appraisals, material trace verification, welder qualification testing, and final hydrostatic pressure testing, providing a complete documentation package (including PED/PESR declaration of conformity).
3. What materials of construction are available for highly corrosive UK industrial effluents?
Depending on the chemical composition, chloride concentration, and pH of the feed liquid, we offer a wide range of corrosion-resistant alloys. Standard systems are fabricated from high-grade austenitic stainless steels (304, 316L). For aggressive environments containing high chlorides or acids (common in chemical wastewater and landfill leachate), we utilize Duplex Stainless Steel (S32205, S32750), Titanium (Gr. 1, Gr. 2), and nickel-based superalloys like Hastelloy C276 to ensure long-term mechanical integrity and prevent premature failure.
4. How is the modular skid-mounted delivery managed for UK installations?
To minimize expensive site installation work in the UK, we design our systems as modular skids. The heat exchangers, vapor separators, circulation pumps, valves, piping, and instrumentation are pre-assembled on structural steel frames in our factory. The complete system undergoes mechanical and electrical testing before being disassembled into transportable modules. These modules are shipped in standard containers or flat racks and can be quickly bolted together and connected to utilities at the UK site, reducing installation time by up to 60%.
5. What is the typical lead time from design approval to delivery in the UK?
The typical timeline for a custom-engineered evaporation plant ranges from 6 to 10 months, depending on the scale and complexity of the system. The process begins with thermal and mechanical design (4-6 weeks), followed by material procurement and fabrication (12-16 weeks). Factory assembly, testing, and third-party inspection require 4 weeks, and ocean freight from Shanghai to UK ports (such as Felixstowe, Southampton, or Immingham) typically takes 5-6 weeks.
6. How does the evaporator handle fouling and scaling during continuous operation?
Fouling is mitigated through precise process design and automated control. In our falling film evaporators, we design custom liquid distribution plates to ensure complete wetting of the tube surfaces, preventing dry spots. For high-fouling or crystallizing applications, we recommend our Forced Circulation Evaporators, which maintain high fluid velocities inside the tubes to suppress boiling and scaling on the heat transfer surfaces. Additionally, all our plants are integrated with automated Clean-in-Place (CIP) systems, allowing for periodic chemical cleaning without dismantling the equipment.

Ready to Optimize Your Thermal Separation Process?

Contact our senior engineering team today to request a detailed technical proposal, energy balance calculation, and commercial quotation tailored to your specific process requirements and UK site conditions.

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