China Mechanical Recompression Evaporator Manufacturer & Factories

Pioneering High-Efficiency MVR Evaporation Systems, Thermal Concentration Plants, and Industrial Drying Solutions Since 1992

Featured Engineering Solutions

High-Performance Industrial Evaporators & Dryers

China Zongheng ZXG Tube Bundle Dryer

China Zongheng ZXG Tube Bundle Dryer

Efficient, low-oxygen drying solution engineered for starch, chemical, and agricultural processing plants.

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China MVR Evaporation Plant

China MVR Evaporation Plant Suppliers

Energy-efficient factory solutions tailored for food concentration, chemical processing, and industrial wastewater treatment.

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Jiangsu Zongheng Starch Washing Cyclone

Jiangsu Zongheng Starch Washing Cyclone

Advanced multi-stage cyclone systems for starch refining, washing, and purity enhancement.

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High-Quality Jiangsu Zongheng Single Screw Press

High-Quality Jiangsu Zongheng Single Screw Press

Robust dewatering solutions designed for high-solid materials, corn fiber, and organic residues.

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ZXG Tube Bundle Dryer Indirect Steam

ZXG Tube Bundle Dryer - Indirect Steam

Reliable indirect steam drying technology ensuring optimal heat transfer and product safety.

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MVR Evaporation Plant Low Energy

MVR Evaporation Plant - Low Energy

High-efficiency mechanical vapor recompression systems designed to minimize operational carbon footprint.

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Starch Washing Cyclone Supplier

China Starch Washing Cyclone Supplier

Precision-engineered cyclone separators optimizing starch recovery rates and refining processes.

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Zongheng Degerming Mill Machine

Zongheng Degerming Mill Machine

Top-tier maize processing machinery for precision germ separation and starch yield optimization.

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Who We Are

About Jiangsu Zongheng

Jiangsu Zongheng Concentrating and Drying Equipment Co., Ltd. (formerly Yixing Yangxi Light Industry Machinery Factory), founded in 1992, is located in Zhoutie Town, Yixing City, on the shores of the beautiful Taihu Lake. The company covers an area of over 54,000 square meters, with a production workshop area of over 22,000 square meters.

As a modern high-tech enterprise, we specialize in the engineering, design, and manufacturing of concentration, drying, starch industry, alcohol DDGS, and Category III medium & low-pressure vessel equipment. We are a proud member of the China Starch and Alcohol Association, serving global clients across food fermentation, chemical, pharmaceutical, environmental protection, and petrochemical industries.

Jiangsu Zongheng Factory
30+
Years of Engineering Experience
20+
Senior & Assistant Engineers
54,000+
Total Factory Area (m²)
22,000+
Production Plant Area (m²)
Whitepaper Insights

Technical Roadmap & Future Outlook of MVR Evaporators

Thermodynamic Efficiency & Mechanical Vapor Recompression (MVR)

Mechanical Vapor Recompression (MVR) represents the pinnacle of modern thermal concentration technology. By utilizing a centrifugal compressor or Roots blower, MVR systems compress the secondary vapor generated during the evaporation process. This compression increases both the pressure and temperature of the vapor, allowing it to be recycled back into the system as the primary heating medium.

Information Gain: Unlike traditional multi-effect evaporators that require continuous fresh steam input, MVR systems run almost entirely on electrical energy to power the compressor. This reduces steam consumption by up to 90% and slashes operational costs (OPEX) by 50% to 80% depending on local utility tariffs.

Our technical roadmap focuses on optimizing the Specific Energy Consumption (SEC) and maximizing the Coefficient of Performance (COP). By integrating advanced CFD (Computational Fluid Dynamics) modeling, we design falling film and forced circulation evaporators that operate at minimal temperature differences (ΔT of 3°C to 6°C), preventing product degradation and scaling while maximizing heat transfer coefficients.

Future Outlook: AI-Driven Automation & Smart Monitoring

The next generation of Jiangsu Zongheng MVR systems incorporates IoT sensors and predictive maintenance algorithms. By continuously monitoring vibration profiles of the high-speed turbo compressors, heat exchanger fouling rates, and liquid distribution patterns, our smart control systems prevent unscheduled downtime.

Furthermore, we are actively developing hybrid systems that combine MVR with membrane filtration (such as Reverse Osmosis) and Waste Heat Recovery units. This holistic approach enables Zero Liquid Discharge (ZLD) for chemical and pharmaceutical plants, aligning with global environmental regulations and corporate ESG goals.

Application Framework

Macro-Industrial Solutions Across Key Sectors

Starch & Sweetener Industry

Integrating starch washing cyclones, degerming mills, and single screw presses to optimize starch extraction and dewatering. Our waste heat evaporators concentrate corn steep liquor (CSL) efficiently, turning waste streams into valuable animal feed byproducts.

Alcohol & DDGS Plants

Complete concentration and drying lines for Distillers Dried Grains with Solubles (DDGS). By pairing our multi-effect or MVR evaporators with high-capacity tube bundle dryers, we ensure low-temperature drying that preserves nutritional value.

Chemical & Wastewater ZLD

Treating high-salinity industrial wastewater from petrochemical, pharmaceutical, and electroplating facilities. Our forced circulation MVR crystallizers handle high-fouling liquids, recovering pure water and solid salts.

Manufacturing Excellence

China Factory 4.0: Supply Chain Resilience & Efficiency

ASME Certified Manufacturing

Advanced Manufacturing Infrastructure

Located in Yixing, the heart of China's industrial machinery manufacturing cluster, Jiangsu Zongheng leverages a highly integrated local supply chain. This geographical advantage allows us to source premium raw materials, such as duplex stainless steel (SAF 2205, SAF 2507) and titanium alloys, at competitive rates with minimal lead times.

Our production workshops are equipped with heavy-duty rolling machines, automatic plasma welding systems, and state-of-the-art non-destructive testing (NDT) equipment. By maintaining strict control over every step of the fabrication process—from design and material verification to welding, assembly, and pressure testing—we guarantee the structural integrity and longevity of our pressure vessels.

Our Journey

Development History & Milestones

1992

Established as Yixing Yangxi Light Industrial Machinery Factory, starting with a team of 45 employees and a focus on local industrial machinery fabrication.

2002

Obtained ISO9001 International Quality Management System certification, standardizing manufacturing and quality control workflows.

2007

Recognized as a Jiangsu Provincial High-Tech Enterprise, accelerating R&D in energy-efficient concentration technologies.

2009

Acquired the Special Equipment Manufacturing License of the People's Republic of China (License No.: TS2232C42) for pressure vessel fabrication.

2012

Acquired the prestigious ASME "U" Stamp authorization, marking our entry into the global high-end process equipment market.

2015

Obtained international quality system certification (Certificate No.: 45021), aligning our quality assurance system with global standards.

2026

Today, the company covers over 54,000 m² with a modern production workshop exceeding 22,000 m², employing senior engineers and serving global markets.

Global Standards

Global Procurement, Localization & Compliance

ASME & CE Compliance

Our engineering team is fully versed in international design codes, including ASME Section VIII Div. 1, CE-PED, and Chinese GB150 standards. We provide complete documentation, material trace reports, and third-party inspection certificates required for global customs clearance and local plant commissioning.

Localization & Site Support

We offer comprehensive site services, including installation supervision, cold/hot commissioning, and operator training. By partnering with local engineering firms worldwide, we ensure rapid response times for maintenance, spare parts delivery, and emergency support.

Custom Engineering

Every industrial process is unique. We do not believe in one-size-fits-all solutions. Our process engineers perform detailed mass and energy balances based on your specific feed liquid properties, optimizing heat exchanger surface areas and vapor compressor selections.

Technical FAQ

Frequently Asked Questions

What is the primary energy source for an MVR evaporator?
The primary energy source for a Mechanical Vapor Recompression (MVR) evaporator is electricity, which drives the mechanical vapor compressor. Unlike traditional multi-effect evaporators that require large volumes of live steam, MVR systems recycle the latent heat of the secondary vapor, requiring steam only during the initial startup phase.
How does a falling film evaporator differ from a forced circulation evaporator?
Falling film evaporators are ideal for heat-sensitive, low-viscosity liquids with low scaling tendencies, as they offer short residence times and high heat transfer coefficients. Forced circulation evaporators, on the other hand, use high-flow pumps to recirculate the liquid through the heat exchanger at high velocities, making them suitable for highly viscous, crystallizing, or fouling-prone fluids.
What certifications do Jiangsu Zongheng products hold?
Jiangsu Zongheng holds the ASME "U" Stamp authorization, the Special Equipment Manufacturing License of the People's Republic of China (Category III pressure vessels), and ISO9001:2015 quality management system certification. Our equipment can be designed and manufactured to comply with CE-PED and other international standards.
What materials of construction do you use for corrosive applications?
Depending on the chemical composition and chloride content of the feed liquid, we utilize a wide range of corrosion-resistant alloys, including 304/316L stainless steels, duplex stainless steels (SAF 2205, SAF 2507), titanium (Gr. 1, Gr. 2), Hastelloy, and nickel alloys.
Complete Product Line

Industrial Processing & Dewatering Equipment

Single Screw Press Corn Fiber

Single Screw Press for Corn Fiber

Specifically engineered for the efficient dewatering of corn fiber, germ, and organic residues in starch plants.

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Single Screw Press Corn Dewatering

Single Screw Press for Corn Dewatering

Heavy-duty screw press design optimizing moisture extraction from fibrous agricultural materials.

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Waste Heat Evaporator Corn Steep Liquor

Waste Heat Evaporator for Corn Steep Liquor

Utilizes waste heat from dryers or boilers to concentrate wastewater, reducing overall plant energy costs.

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Zongheng Degerming Mill Maize Processing

Zongheng Degerming Mill for Maize Processing

Reliable degerming mills ensuring high-efficiency germ separation and minimal starch loss.

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High-Efficiency Single Screw Press

High-Efficiency Single Screw Press

Designed for continuous dewatering of high-solid industrial materials and municipal sludge.

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Precision Germ Removal Mill

Precision Germ Removal Degerming Mill

Advanced milling technology for precise separation of germ from maize kernels in wet milling plants.

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MVR Evaporation Plant Factory

MVR Evaporation Plant Factory

Custom-engineered mechanical vapor recompression systems for large-scale industrial concentration.

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Zongheng Mill Machine Maize Processing

Zongheng Mill Machine for Maize Processing

Reliable and robust milling solutions designed for continuous, high-capacity starch refining lines.

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Ready to Optimize Your Evaporation & Drying Process?

Get in touch with our engineering team today to receive a detailed process simulation, energy consumption analysis, and custom equipment proposal.

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