China Suppliers - Jiangsu Zongheng Single Screw Press Factory for Efficient Dewatering of Corn Fibre and Germ

Introducing Jiangsu Zongheng's state-of-the-art single screw press, a top solution for effective dewatering of solid-containing materials such as corn fiber and germ. As a leading manufacturer and supplier in China, our factory utilizes robust carbide vanes alongside a meticulously optimized screw design, ensuring exceptional wear resistance and minimal moisture content. This compact stainless steel device is capable of processing up to 20 tons per hour, drastically reducing drying energy consumption and enhancing efficiency within the chemical and food industries. Experience the superior performance of our equipment, trusted by industries throughout China and beyond

Product Description

Description

The single screw presses are applied to dewater media containing solids. The product is fed to the pressing section through a feed hopper. In this section, the pressing screw compresses, tumbles and works the product so that water escapes through the screen cages. At the end of the pressing section, the material falls through the discharge hopper thus leaving the press.

A single screw press has widely been used for Chemical, food and grain deep processing industry. A press may mechanically pre-dewater many kinds of water-material, such as corn fibre, corn germ, etc. The result is that a press supplies energy conservation for final drying, largely decreasing total energy consumption of drying.

The optimized dewatering efficiency of these single screw presses stems from their robust design and precise mechanical action. The screw's progressive pitch and adjustable pressure control allow for tailored processing of materials with varying fiber content and moisture levels. This ensures maximum liquid separation while minimizing solid loss. The constructed screen cages, available in different aperture sizes, provide high drainage capacity and durability against abrasion.

By significantly reducing the moisture content prior to thermal drying, these presses drastically cut the energy required in downstream processes. This pre-dewatering step not only lowers fuel or steam consumption but also increases the overall capacity of drying systems. The reliable, continuous operation minimizes downtime and maintenance costs, delivering a rapid return on investment. As a result, these presses are an essential component for industries aiming to enhance sustainability, improve product quality, and boost operational profitability through efficient moisture management.

Single Screw Press Detail (14)
Single Screw Press Detail (13)
Single Screw Press Detail (5)
products2

More Details

Single Screw Press Detail (8)
Single Screw Press Detail (3)
Single Screw Press Detail (6)
Single Screw Press Detail (1)
Single Screw Press Detail (2)
Single Screw Press Detail (4)
Single Screw Press Detail (10)
Single Screw Press Detail (11)
Single Screw Press
Single Screw Press Detail (9)

Special Features

  • Compact construction
  • Vane with carbide alloy, wear well
  • Optimized screw design
  • Product contact part of stainless steel
  • Reach to lower moisture after dewater
  • Up to 20T/h capacity possible

Primary Type and Technology Parameter

Type Rotate Speed
(r/min)
Power
(kW)
Maximal Feeding
(kg/h)
Dimension (L × W × H)
(mm)
Weight
(T)
NSC250 12-16 4 2000 2800 × 700 × 1100 1.8
NSC300 12-16 5.5 3500 3100 × 820 × 1200 2.2
NSC350 8-14 11 5000 3600 × 900 × 1250 2.5
NSC500 8-14 22-30 13000 5380 × 1350 × 1570 5
NSC650 8-12 45 20000 6660 × 1580 × 1750 8

Frequently Asked Questions

? What types of materials can the single screw presses process?
The single screw presses are designed to dewater a wide range of solid-containing media. They are widely used in the chemical, food, and grain deep processing industries, handling materials such as corn fibre, corn germ, and other high-moisture fibrous by-products.
? How does the single screw press help reduce energy consumption?
By mechanically pre-dewatering materials before thermal drying, the press significantly lowers the moisture content entering the drying system. This reduces the fuel or steam required for drying, cutting overall energy consumption and increasing the throughput capacity of downstream dryers.
? What is the maximum processing capacity available?
The largest model, NSC650, supports a maximal feeding capacity of up to 20,000 kg/h (20 T/h), making it suitable for large-scale industrial operations in food processing and grain industries.
? What materials are used in the construction of the press to ensure durability?
All product-contact parts are made of stainless steel to ensure hygiene and corrosion resistance. The vanes are equipped with carbide alloy inserts for excellent wear resistance, significantly extending the service life of key components even under abrasive processing conditions.
? Can the press be adjusted for different materials and moisture levels?
Yes. The screw's progressive pitch design and adjustable pressure control allow operators to fine-tune the pressing action for materials with varying fiber content and moisture levels. The screen cages are also available in different aperture sizes to optimize drainage capacity for specific applications.
? What are the main advantages of choosing a single screw press over other dewatering methods?
Single screw presses offer compact construction, continuous and reliable operation, low maintenance requirements, and efficient moisture reduction in a single mechanical step. Compared to centrifuges or belt presses, they deliver a robust and cost-effective solution with a rapid return on investment, particularly for industries focused on sustainability and energy efficiency.

Related Products