CE Certification Jiangsu Zongheng ZXG Tube Bundle Dryer Manufacturers, Manufacturer

Jiangsu Zongheng's ZXG Tube Bundle Dryers ensure safe, low-oxygen drying via indirect steam heating. Their rotating tube bundle gently conveys and showers granular or slightly adhesive materials, with customizable designs for optimal performance. Built to CE standards, they offer reliable, efficient processing for diverse industrial applications.

Product Description

Description

ZXG Tube bundle dryers are a safe and reliable product due to their method of operation. The steam-heated tube bundle slowly rotates in an immobile housing and conveys the product to be dried axially through the dryer. Shovels elevate the product along the circumference, and then the product trickles through the tube bundle back into the discharging trough. It gets dried by contact with the tubes and by convection.

ZXG Tube Bundle Dryer Detail 1
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ZXG Tube Bundle Dryer detail (2)
ZXG Tube Bundle Dryer detail (1)

More Details

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Special Features

  • Indirect heating, no contact between product and heating medium
  • Saturated steam of 6 bar/gas heating source
  • Low oxygen drying
  • Compact construction
  • Tube bundle construction made of mild steel or stainless steel
  • Housing and vapour extraction of stainless steel
  • CE certification with Machinery Directive, Low-voltage Directive, Pressure Directive
  • ASME design and manufacture are possible

Tube bundle heat exchangers are employed in a wide range of applications as dryers, conditioners or desolventisers. Both granular as well as slightly adhesive products can be dried in a tube bundle dryer. To be able to dry slightly adhesive products, the dryer is equipped with a specially developed recirculation system.

To achieve an optimal operating behaviour, each dryer is customized, such as the spaces between tubes, tube diameters, the position of shovel and shovel angle steels inside the housing etc., are selected and adjusted to an optimum. We also may provide auxiliary equipment (fan, cyclone) to fulfil process requirements.

Fields of Application

Brewing industry

Spent grains, mixture of spent grains/yeast

Chemical and plastics industry

Granulates

Extraction Industry

Condition of broken soya beans, sunflower seeds, rapeseed, and other oil seeds

Wood processing industry

wood chips

Starch industry

Maize germs, maize fibres, maize gluten, maize fibre with syrup, wheat fibre with bran and syrup

Primary Type and Technical Parameter

Type Drying Area (m²) Main Motor (kW) Saturated Steam Pressure (MPa) Calculate Heat Consumption (Kg steam/kg H₂O) Dimension (L × W × H) (mm)
ZXG-80 80 7.5 0.6 1.4 8200 × 1700 × 2000
ZXG-100 100 7.5 0.6 1.4 8400 × 1900 × 2200
ZXG-150 150 11 0.6 1.4 8600 × 2100 × 2300
ZXG-210 210 11 0.6 1.4 8800 × 2200 × 2550
ZXG-250 250 15 0.6 1.4 8400 × 2500 × 2600
ZXG-300 300 18.5 0.6 1.4 9000 × 2500 × 2600
ZXG-350 350 22 0.6 1.4 9600 × 2700 × 3100
ZXG-400 400 30 0.6 1.4 9900 × 2900 × 3320
ZXG-500 500 37 0.6 1.4 10800 × 2900 × 3320
ZXG-600 600 55 0.6 1.4 11100 × 3100 × 3550
ZXG-800 800 75 0.6 1.4 12200 × 3300 × 3900
ZXG-1000 1000 90 0.6 1.4 12700 × 3600 × 4100
ZXG-1200 1200 110 0.6 1.4 13000 × 3800 × 4350
ZXG-1500 1500 160 0.6 1.4 14500 × 4100 × 4650

Referenced Drying Process Parameter

Material Feeding moisture (%) Outlet moisture (%) Referenced drying capacity (kg/m²·h)
Maize germ 55-58 8 2.5
Maize fibre 62 10 4.5
Maize gluten 60 10 4.7
Maize fibres with syrup 55 10 4.5
Xanthic polymer 69 13 4.0
Potato fibre 65 12 4.8
Less 65 12 4.9
Feedstuff carrier 16 6-8 4.2
rapeseed 60 5-7 4.5
Pig blood yeast 35 10 4.4
Bone meal 40 10 4.5
Feedstuff yeast 40 10 4.5

Frequently Asked Questions (FAQ)

How does the ZXG Tube Bundle Dryer operate?
The dryer uses an indirect heating method. A steam-heated tube bundle rotates slowly inside a stationary housing. It lifts and conveys the material axially through the dryer via specially designed shovels. The drying process occurs through contact with the hot tubes and via convection.
What types of materials can be processed with this dryer?
It is suitable for a wide range of granular and slightly adhesive materials across multiple industries, including maize germ, maize fibre, maize gluten, wood chips, spent grains, rapeseed, chemical granulates, and various yeast types.
Can the ZXG Tube Bundle Dryer handle adhesive products?
Yes. To dry slightly adhesive products effectively, the dryer is equipped with a specially developed recirculation system that prevents sticking and ensures optimal processing.
Is customization available for different materials and processes?
Yes, each dryer is fully customized to achieve optimal operating behaviour. Customization options include adjusting the spaces between tubes, tube diameters, shovel positions, and shovel angle steels inside the housing. Auxiliary equipment like fans and cyclones can also be supplied.
What are the heating source and pressure requirements for operation?
The system utilizes indirect heating, supported by a saturated steam pressure of 0.6 MPa (6 bar) or a gas heating source, ensuring safe and low-oxygen drying conditions.
What industrial standards and certifications does the dryer support?
The dryers comply with CE certifications, including the Machinery Directive, Low-voltage Directive, and Pressure Directive. Additionally, design and manufacturing in accordance with ASME standards are fully supported.

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