China Suppliers: Jiangsu Zongheng ZXG Tube Bundle Dryer - Efficient Indirect Steam Heating Factory Solution

Jiangsu Zongheng's ZXG Tube Bundle Dryers, manufactured in China, are designed for safe and efficient low-oxygen drying through indirect steam heating. As a leading supplier, we provide innovative solutions for your drying needs. Our rotating tube bundle technology gently conveys and showers granular or slightly adhesive materials, customized for optimal performance based on your specifications. Compliant with CE standards, our factory ensures reliable and efficient processing for a wide range of industrial applications. Trust us for high-quality drying solutions that cater to your business requirements

Product Description

Description

ZXG Tube bundle dryers are a safe and reliable product due to their method of operation. The steam-heated tube bundle slowly rotates in an immobile housing and conveys the product to be dried axially through the dryer. Shovels elevate the product along the circumference, and then the product trickles through the tube bundle back into the discharging trough. It gets dried by contact with the tubes and by convection.

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ZXG Tube Bundle Dryer detail (1)

More Details

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Special Features

  • Indirect heating, no contact between product and heating medium
  • Saturated steam of 6 bar / gas heating source
  • Low oxygen drying
  • Compact construction
  • Tube bundle construction made of mild steel or stainless steel
  • Housing and vapour extraction of stainless steel
  • CE certification with Machinery Directive, Low-voltage Directive, Pressure Directive
  • ASME design and manufacture are possible
Tube bundle heat exchangers are employed in a wide range of applications as dryers, conditioners or desolventisers. Both granular as well as slightly adhesive products can be dried in a tube bundle dryer. To be able to dry slightly adhesive products, the dryer is equipped with a specially developed recirculation system.

To achieve an optimal operating behaviour, each dryer is customized, such as the spaces between tubes, tube diameters, the position of shovel and shovel angle steels inside the housing etc., are selected and adjusted to an optimum. We also may provide auxiliary equipment (fan, cyclone) to fulfil process requirements.

Fields of Application

🍺 Brewing Industry

Spent grains, mixture of spent grains/yeast

🧪 Chemical and Plastics Industry

Granulates

🌻 Extraction Industry

Condition of broken soya beans, sunflower seeds, rapeseed, and other oil seeds

🪵 Wood Processing Industry

Wood chips

🌽 Starch Industry

Maize germs, maize fibres, maize gluten, maize fibre with syrup, wheat fibre with bran and syrup

Primary Type and Technical Parameter

Type Drying Area (m²) Main Motor (kW) Saturated Steam Pressure (MPa) Heat Consumption (kg steam/kg H₂O) Dimension L×W×H (mm)
ZXG-80 80 7.5 0.6 1.4 8200×1700×2000
ZXG-100 100 7.5 0.6 1.4 8400×1900×2200
ZXG-150 150 11 0.6 1.4 8600×2100×2300
ZXG-210 210 11 0.6 1.4 8800×2200×2550
ZXG-250 250 15 0.6 1.4 8400×2500×2600
ZXG-300 300 18.5 0.6 1.4 9000×2500×2600
ZXG-350 350 22 0.6 1.4 9600×2700×3100
ZXG-400 400 30 0.6 1.4 9900×2900×3320
ZXG-500 500 37 0.6 1.4 10800×2900×3320
ZXG-600 600 55 0.6 1.4 11100×3100×3550
ZXG-800 800 75 0.6 1.4 12200×3300×3900
ZXG-1000 1000 90 0.6 1.4 12700×3600×4100
ZXG-1200 1200 110 0.6 1.4 13000×3800×4350
ZXG-1500 1500 160 0.6 1.4 14500×4100×4650

Referenced Drying Process Parameter

Material Feeding Moisture (%) Outlet Moisture (%) Referenced Drying Capacity (t H₂O/h per 100m²)
Maize germ 55–58 8 2.5
Maize fibre 62 10 4.5
Maize gluten 60 10 4.7
Maize fibres with syrup 55 10 4.5
Xanthic polymer 69 13 4.0
Potato fibre 65 12 4.8
Less 65 12 4.9
Feedstuff carrier 16 6–8 4.2
Rapeseed 60 5–7 4.5
Pig blood yeast 35 10 4.4
Bone meal 40 10 4.5
Feedstuff yeast 40 10 4.5

Frequently Asked Questions

How does the ZXG Tube Bundle Dryer work?
The ZXG Tube Bundle Dryer uses a steam-heated tube bundle that slowly rotates inside an immobile housing. The product is conveyed axially through the dryer while shovels lift it along the circumference, allowing it to trickle through the tube bundle. Drying is achieved by direct contact with the heated tubes and by convection.
What materials can be dried using the ZXG Tube Bundle Dryer?
The ZXG Tube Bundle Dryer is suitable for a wide range of materials including maize germ, maize fibre, maize gluten, rapeseed, potato fibre, spent grains, wood chips, granulates, bone meal, feedstuff yeast, and various other granular or slightly adhesive products.
What certifications does the ZXG Tube Bundle Dryer hold?
The ZXG Tube Bundle Dryer holds CE certification compliant with the Machinery Directive, Low-voltage Directive, and Pressure Directive. ASME design and manufacture are also available upon request.
What heating sources are compatible with the ZXG Tube Bundle Dryer?
The dryer is compatible with saturated steam at 6 bar pressure as well as gas heating sources. The indirect heating design ensures there is no direct contact between the product and the heating medium, making it safe for sensitive materials.
Can the ZXG Tube Bundle Dryer handle sticky or adhesive products?
Yes. The ZXG Tube Bundle Dryer is equipped with a specially developed recirculation system that enables it to effectively dry slightly adhesive products in addition to standard granular materials.
Is the ZXG Tube Bundle Dryer customizable for specific applications?
Yes. Each dryer is fully customized to achieve optimal operating performance. Parameters such as tube spacing, tube diameters, shovel positions, and shovel angle steels inside the housing are carefully selected and adjusted. Auxiliary equipment such as fans and cyclones can also be provided to meet specific process requirements.

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