China Suppliers ZXG Tube Bundle Dryer Factory - Safe & Efficient Indirect Steam Drying for Industrial Applications

Introducing Jiangsu Zongheng's ZXG Tube Bundle Dryers, a leading solution for efficient and safe drying in various industrial applications. Our factory specializes in manufacturing high-quality dryers designed for low-oxygen environments, utilizing indirect steam heating for optimal performance. As one of the top suppliers in China, we ensure that our rotating tube bundle technology gently conveys and showers granular or slightly adhesive materials, providing customizable designs tailored to your specific needs. Built to CE standards, our dryers guarantee reliable and efficient processing, making them an ideal choice for industries seeking effective moisture removal solutions

Product Description

Description
ZXG Tube bundle dryers are a safe and reliable product due to their method of operation. The steam-heated tube bundle slowly rotates in an immobile housing and conveys the product to be dried axially through the dryer. Shovels elevate the product along the circumference, and then the product trickles through the tube bundle back into the discharging trough. It gets dried by contact with the tubes and by convection.
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More Details
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Special Features
  • Indirect heating, no contact between product and heating medium
  • Saturated steam of 6 bar / gas heating source
  • Low oxygen drying
  • Compact construction
  • Tube bundle construction made of mild steel or stainless steel
  • Housing and vapour extraction of stainless steel
  • CE certification with Machinery Directive, Low-voltage Directive, Pressure Directive
  • ASME design and manufacture are possible
Application Insight: Tube bundle heat exchangers are employed in a wide range of applications as dryers, conditioners or desolventisers. Both granular as well as slightly adhesive products can be dried in a tube bundle dryer. To be able to dry slightly adhesive products, the dryer is equipped with a specially developed recirculation system.

To achieve an optimal operating behaviour, each dryer is customized, such as the spaces between tubes, tube diameters, the position of shovel and shovel angle steels inside the housing etc., are selected and adjusted to an optimum. We also may provide auxiliary equipment (fan, cyclone) to fulfil process requirement.
Fields of Application
🍺 Brewing Industry

Spent grains, mixture of spent grains / yeast

🧪 Chemical & Plastics Industry

Granulates

🌱 Extraction Industry

Conditioning of broken soya beans, sunflower seeds, rapeseed, and other oil seeds

🪵 Wood Processing Industry

Wood chips

🌾 Starch Industry

Maize germs, maize fibres, maize gluten, maize fibre with syrup, wheat fibre with bran and syrup

Primary Type & Technical Parameters
Type Drying Area (m²) Main Motor (kW) Saturated Steam Pressure (MPa) Calculate Heat Consumption (Kg steam/kg H₂O) Dimension L×W×H (mm)
ZXG-80 80 7.5 0.6 1.4 8200×1700×2000
ZXG-100 100 7.5 0.6 1.4 8400×1900×2200
ZXG-150 150 11 0.6 1.4 8600×2100×2300
ZXG-210 210 11 0.6 1.4 8800×2200×2550
ZXG-250 250 15 0.6 1.4 8400×2500×2600
ZXG-300 300 18.5 0.6 1.4 9000×2500×2600
ZXG-350 350 22 0.6 1.4 9600×2700×3100
ZXG-400 400 30 0.6 1.4 9900×2900×3320
ZXG-500 500 37 0.6 1.4 10800×2900×3320
ZXG-600 600 55 0.6 1.4 11100×3100×3550
ZXG-800 800 75 0.6 1.4 12200×3300×3900
ZXG-1000 1000 90 0.6 1.4 12700×3600×4100
ZXG-1200 1200 110 0.6 1.4 13000×3800×4350
ZXG-1500 1500 160 0.6 1.4 14500×4100×4650
Referenced Drying Process Parameters
Material Feeding Moisture (%) Outlet Moisture (%) Referenced Drying Capacity (t/h per 100m²)
Maize germ 55–58 8 2.5
Maize fibre 62 10 4.5
Maize gluten 60 10 4.7
Maize fibres with syrup 55 10 4.5
Xanthic polymer 69 13 4.0
Potato fibre 65 12 4.8
Less 65 12 4.9
Feedstuff carrier 16 6–8 4.2
Rapeseed 60 5–7 4.5
Pig blood yeast 35 10 4.4
Bone meal 40 10 4.5
Feedstuff yeast 40 10 4.5
Frequently Asked Questions
How does the ZXG Tube Bundle Dryer work?
The ZXG Tube Bundle Dryer operates by slowly rotating a steam-heated tube bundle inside an immobile housing. The product is conveyed axially through the dryer, elevated by shovels along the circumference, and then trickles back through the tube bundle into the discharging trough. Drying is achieved through direct contact with the heated tubes and by convection.
What heating sources are compatible with the ZXG Tube Bundle Dryer?
The ZXG Tube Bundle Dryer supports saturated steam at 6 bar as the primary heating source. Gas heating sources are also available as an alternative, offering flexibility for different plant configurations and energy supply conditions.
What types of materials can be dried in the ZXG Tube Bundle Dryer?
The ZXG Tube Bundle Dryer is suitable for drying a wide range of granular and slightly adhesive materials, including maize germs, maize fibres, maize gluten, rapeseed, spent grains, potato fibre, bone meal, feedstuff yeast, wood chips, and various chemical granulates, among others.
What certifications does the ZXG Tube Bundle Dryer hold?
The ZXG Tube Bundle Dryer holds CE certification in compliance with the Machinery Directive, Low-voltage Directive, and Pressure Directive. ASME design and manufacture are also available upon request to meet international market requirements.
Can the ZXG Tube Bundle Dryer be customized for specific applications?
Yes. Each ZXG Tube Bundle Dryer is customized to achieve optimal operating performance. Parameters such as tube spacing, tube diameters, shovel positions, and shovel angle steels inside the housing are individually selected and adjusted. Auxiliary equipment such as fans and cyclones can also be provided to meet specific process requirements.
What is the available size range for the ZXG Tube Bundle Dryer?
The ZXG Tube Bundle Dryer is available in a wide range of models from ZXG-80 (80 m² drying area) up to ZXG-1500 (1500 m² drying area), with main motor power ranging from 7.5 kW to 160 kW, suitable for small-scale to large industrial drying operations.

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