Q
How does a falling film evaporator work?
In a falling film evaporator, the liquid feed is introduced at the top of the calandria and distributed evenly across the inner walls of the heating tubes. As the liquid film flows downward under gravity, it is heated externally and partially evaporated. The co-current vapor flow further promotes the downward movement, and the vapor-liquid separation is completed in a downstream centrifugal droplet separator.
Q
What products are best suited for falling film evaporation?
Falling film evaporators are particularly suited for temperature-sensitive products such as dairy products, fruit juices, plant extracts, sugar solutions, and blood plasma. They are also ideal for liquids containing small quantities of solids with a low to moderate tendency to form incrustations.
Q
How can dry spots and fouling be prevented in a falling film evaporator?
To prevent dry spots and deposit accumulation, it is essential to maintain complete and even wetting of the entire heating surface. This can be achieved by using longer heating tubes, dividing the evaporator into multiple compartments, or implementing product recirculation systems.
Q
What energy-saving technologies are available for falling film evaporation systems?
Falling film evaporators can be designed with advanced energy-saving configurations including multiple-effect evaporation, thermal vapor recompression (TVR), and mechanical vapor recompression (MVR). These technologies significantly reduce steam consumption and overall operational costs.
Q
Are customized falling film evaporation solutions available?
Yes. We offer comprehensive customization and turnkey solutions, including tailored system design, layout configuration, and material selection to meet specific client requirements. Full end-to-end services are provided, from process simulation and engineering to installation, commissioning, and operator training.
Q
What international standards does the evaporation equipment comply with?
Our falling film evaporation systems undergo rigorous testing and quality inspection processes aligned with internationally recognized standards including ISO, CE, and ASME. This ensures that all equipment meets safety, performance, and regulatory compliance requirements for global markets.