High-Quality Food Evaporator Manufacturer & Supplier

Industrial concentration & separation plants engineered for thermal efficiency, advanced product preservation, and carbon-neutral operations.

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Engineering Excellence Advanced Thermal Concentration for the Modern Food Industry

In industrial food processing, the concentration of liquids via evaporation is a critical step affecting product quality, nutrient density, flavor retention, and operating expenses. As a leading food evaporator manufacturer & supplier, Jiangsu Zongheng Concentrating and Drying Equipment Co., Ltd. designs advanced thermal separation systems. By applying strict thermodynamic principles, optimized heat transfer coefficients ($U$-values), and minimized residence times, we ensure that heat-sensitive biological products preserve their original quality.

Modern food evaporators must handle high viscosities, boiling point elevations, and potential scaling challenges while utilizing minimal utility power. Our systems integrate cutting-edge Mechanical Vapor Recompression (MVR) and multi-effect thermal technologies to minimize environmental footprints and operational costs.

Jiangsu Zongheng Industrial Evaporation Technology

Process Solutions Industrial Evaporator Configurations & Mechanical Design

We design custom equipment tailored to specific product properties, physical characteristics, and processing capacities. Our portfolio covers the entire range of thermal concentration technologies.

Falling Film Evaporation Plants

Specially engineered for highly heat-sensitive fluids. The process liquid enters the top distribution system, forming an extremely thin, uniform film flowing downward inside vertical heating tubes. With high heat transfer coefficients and low residence times, this system prevents thermal degradation, caramelization, and denaturation of food ingredients.

Forced Circulation Evaporation Plants

Ideal for crystallizing solutions, high viscosities, and fluids prone to fouling. The fluid is pumped through the heat exchanger at high velocities, preventing boiling on the tube surfaces. Evaporation occurs only when the liquid enters the flash separation vessel, minimizing scale and keeping cleaning cycles down.

MVR (Mechanical Vapor Recompression)

An eco-friendly, energy-efficient choice. By recycling the latent heat from secondary steam through mechanical vapor compressors, this system reduces fresh steam usage by up to 90%. MVR plants lower operational costs and help food processing plants achieve carbon emission targets.

Waste Heat Recovery Evaporators

Designed to recapture low-grade energy from existing sources like dryer vapors and condensate. This technology is highly beneficial in starch refining, corn steep liquor treatment, and distilleries, turning waste thermal energy into a productive process asset.

ZXG Tube Bundle Dryers

Ensures safe, low-oxygen drying via indirect steam heating. By maintaining high heat transfer rates under precise control, these units are standard for drying fiber, germ, and gluten in the corn wet milling and bioethanol industries.

MQG Industrial Airflow Dryers

Utilizes high-speed hot air to suspend and fluidize materials. Impulse airflow, generated by varying the tube diameters, tumbles particles during transport to deliver fast, uniform drying for starch products.

30+
Years of Manufacturing Experience
20+
Senior R&D Engineers
54k+
Factory Area (Square Meters)
22k+
Production Plant Area (m²)
Jiangsu Zongheng Production Plant

Global Standards Supply Chain Competitiveness & Certified Compliance

Based in Yixing, Jiangsu—a prominent hub for industrial equipment manufacturing—Jiangsu Zongheng leverages a mature regional industrial supply chain. This ecosystem provides secure access to raw materials (such as SS304, SS316L, and Duplex Stainless Steel) and precision machining services, allowing us to maintain competitive delivery schedules and pricing without compromising quality.

Our manufacturing processes comply with strict international regulatory codes. We possess the ASME "U" Stamp Authorization, the Special Equipment Manufacturing License of the PRC, and ISO9001:2015 Quality Management System Certification. Every evaporator and pressure vessel is engineered, inspected, and documented to comply with CE, FDA, 3-A, and EHEDG guidelines, ensuring seamless integration into global food production facilities.

Application Scenarios Sector-Specific Operations & Process Engineering

Our evaporators and processing machinery are deployed globally to optimize performance, recover resources, and support sustainable operations.

Corn Wet Milling & Starch Refining

Our waste heat evaporators concentrate corn steep liquor (CSL), recovering key nutrients and reducing waste. Integrated systems with starch cyclones and bundle dryers process refined starch products efficiently.

Alcohol & Bioethanol DDGS Production

We supply multi-effect and MVR evaporation units to process thin stillage into Distillers Dried Grains with Solubles (DDGS), maximizing byproduct value while returning clean water back to the plant.

Industrial Wastewater Treatment

By using forced circulation flash crystallizers and MVR technology, we support Zero Liquid Discharge (ZLD) operations, allowing companies to reclaim process water and meet strict environmental mandates.

Corporate Journey Our Development Milestones

From a specialized light machinery shop to an internationally recognized pressure vessel and evaporator manufacturer.

1992

Company Established

Founded as Yixing Yangxi Light Industrial Machinery Factory, covering approximately 15 mu with 45 employees, laying the foundation for our focus on thermal processing technology.

2002

ISO9001 Certification

Took the lead in obtaining ISO9001 certification, standardizing manufacturing workflows and quality controls.

2007

High-Tech Enterprise Status

Recognized as a Jiangsu Provincial High-Tech Enterprise, reflecting our ongoing investment in research and development.

2009

Special Equipment License

Obtained the Special Equipment Manufacturing License of the People's Republic of China (License No.: TS2232C42), authorizing the manufacture of Class III pressure vessels.

2012

ASME "U" Stamp Authorization

Acquired the ASME "U" Stamp authorization, marking a major milestone in our entry into international markets.

2015

International Quality Certification

Obtained international quality system certification (Certificate No.: 45021), establishing a complete global quality assurance framework.

2026

Modern Expansion & Capacity

Currently covering over 54,000 m² total area with 22,000 m² of modern workshops. Our workforce includes 3 senior engineers, over 20 engineers and assistant engineers, and a staff of 120 people dedicated to industrial manufacturing.

Are you ready to optimize your thermal processes?

We welcome engineering, production, and procurement teams from food fermentation, starch, bioethanol, pharmaceutical, and chemical industries worldwide to discuss custom equipment design, production lines, and technical collaboration.

Technical Q&A Industrial Food Evaporators: FAQ & Technical Insights

Q: How does a falling film evaporator preserve the quality of heat-sensitive food products?
A falling film evaporator works by distributing feed liquid to the top of vertical heating tubes. The liquid forms a thin, fast-moving film that flows down the tube walls. Because of this high velocity and optimized film thickness, the residence time is very short, and the temperature difference ($\Delta T$) is kept minimal. This reduces the risk of thermal degradation, preserving delicate flavors, colors, and nutritional values.
Q: What are the energy advantages of Mechanical Vapor Recompression (MVR) systems?
MVR systems compress secondary steam from the evaporation process, raising its pressure and temperature. The recompressed steam is recycled back into the shell side of the heat exchanger to serve as the heating medium. This eliminates the need for large amounts of fresh steam, cutting energy use by up to 90% compared to typical single-effect evaporators and lowering operating costs.
Q: How do you prevent tube fouling and scaling when concentrating high-viscosity liquids?
For high-viscosity or fouling-prone fluids, we design forced circulation evaporators. The liquid is pumped through the heat exchanger tubes at high velocities. The pressure inside the tubes prevents boiling on the heating surfaces. Vaporization only occurs when the liquid flashes into the separator, reducing scale formation and extending operational runtime.
Q: What structural certifications do your evaporators and dryers carry?
Jiangsu Zongheng holds the ASME "U" Stamp Authorization and the Special Equipment Manufacturing License of the PRC (TS2232C42). Our production system is ISO9001:2015 certified. We can manufacture and inspect equipment to conform to CE, FDA, 3-A, and EHEDG guidelines.
Q: How does a waste heat evaporator utilize energy from dry air and vapors?
Our waste heat evaporators integrate low-temperature waste heat sources, such as dryer vapor discharge and thermal condensate. By coupling the evaporator shell side with these waste energy streams, we concentrate feed liquids (like corn steep liquor or wastewater) without using fresh boiler steam, improving overall plant efficiency.
Q: What materials of construction (MOC) are used for food-grade evaporators?
We manufacture our systems using certified stainless steels (SS304, SS316, and SS316L). For highly corrosive environments or high-temperature applications, we use duplex stainless steels (such as SAF 2205). Inner surfaces are polished according to food-grade requirements to prevent bacteria growth and ensure CIP (clean-in-place) compatibility.
Q: What is the operational difference between an evaporator and a condenser?
An evaporator absorbs heat from its surrounding environment to vaporize a liquid medium. A condenser, on the other hand, releases heat to liquefy vapor. Evaporators operate under low pressure to generate cooling or drive concentration, while condensers reject heat to cooling water or ambient air.
Q: What customization support do you provide for global procurement contracts?
We offer comprehensive technical support, including custom process engineering, thermal calculations, CFD modeling, automated control system design, shipping logistics, and commissioning. We also provide remote PLC diagnostics to help overseas plants troubleshoot issues and reduce downtime.

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