China Sea Salt Evaporation Equipment Suppliers & Service

Precision Thermal Concentration and Crystallization Infrastructure Engineered for Industrial-Scale Global Production and Energy Efficiency

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1. Industrial Landscape of Sea Salt Evaporation Processes

Global sea salt recovery has transitioned from solar salt marshes to highly engineered mechanical thermal systems to satisfy pure culinary, medical, and industrial grade requirements. Industrial sea salt evaporation requires the extraction of pure sodium chloride (NaCl) from natural seawater or industrial brine reserves while managing chemical impurities such as magnesium chloride, calcium sulfate, and potassium salts. The optimization of evaporation plants relies on accurate temperature management and dynamic control of crystallization kinematics.

Advanced salt crystallization is performed via vacuum evaporators to achieve strict crystal sizing distributions and high chemical purity. Natural solar evaporation relies heavily on weather variations, whereas closed-loop mechanical systems allow continuous, multi-effect or mechanical vapor recompression processing. Utilizing state-of-the-art evaporation equipment mitigates organic contamination, minimizes environmental waste discharge, and limits specific thermal energy consumption per ton of crystallised output.

Thermal Concentration & Energy Dynamics

The vaporization of large quantities of water from highly saline solutions demands significant latent heat of vaporization. Modern industrial facilities employ advanced methodologies to capture, compress, and reuse steam. By integrating design principles from multi-effect evaporation and Mechanical Vapor Recompression (MVR), the specific steam demand can be drastically reduced, transforming the economic model of large-scale salt refineries globally.

Process Metrics

NaCl Concentration Thermodynamics

Vacuum evaporation allows salt crystallizers to operate under low-temperature conditions, preventing scaling of calcium species and reducing high-temperature metal stress corrosion cracking.

2. Technical Route Comparison: MVR vs. Multi-Effect Evaporation

Choosing the correct equipment configurations involves analyzing thermodynamic parameters, electricity tariffs, and available local waste heat resources. The two primary industry paradigms for industrial sea salt concentration are Multi-Effect Evaporation (MEE) and Mechanical Vapor Recompression (MVR):

Operational Parameter Mechanical Vapor Recompression (MVR) Multi-Effect Evaporation (MEE)
Main Energy Source Electricity (Mechanical Compressor) Thermal Steam (Boiler or Waste Heat)
Steam Consumption Near zero during steady-state run 0.25 to 0.40 tons per ton of water evaporated
Cooling Water Need Minimal (Vapor condensed within heat exchanger) High demand for final effect condenser
OPEX Profile Low in countries with competitive power costs Favorable when integrated with waste steam

Forced Circulation vs. Falling Film in Brine Operations

Forced circulation evaporators are ideal for salt crystallization. Highly concentrated slurry is pumped through heat exchanger tubes at high velocities, preventing scale deposition on heat transfer surfaces. Evaporation occurs inside a flash separator vessel rather than on the exchanger surfaces. Conversely, falling film systems are utilized for pre-concentration steps where liquid viscosities remain low and crystals have not yet precipitated, optimizing capital cost and overall heat transfer coefficients.

Technology Integration

  • High liquid velocities (2.0–3.0 m/s) in forced circulation suppress localized boiling.
  • ASME grade materials (Titanium Gr. 2, Duplex 2205) mitigate chloride corrosion.
  • Advanced vapor separation ensures vapor purity and prevents compressor impeller erosion.

Core Processing EquipmentFeatured Mechanical Process & Thermal Drying Systems

Airflow Dryer Processing

Industrial Airflow Dryer Technology

Jiangsu Zongheng's MQG Airflow Dryer employs high-speed hot air to suspend and fluidize materials. By utilizing impulse airflow generated from precisely varied tube diameters, it continuously tumbles particles while conveying them. This design ensures rapid, uniform, and efficient drying throughout the entire transportation process within the system.

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Falling Film Evaporation Plant Processing

Falling Film Evaporation Systems

A falling film evaporator efficiently concentrates heat-sensitive liquids. The feed liquid forms a thin film flowing down heated vertical tubes, where it partially evaporates. Vapor generated flows parallel to the liquid, enhancing the process. It ensures a short residence time and low operating temperature, preserving product quality. The system requires proper liquid distribution and complete surface wetting to prevent fouling and maintain high thermal efficiency and operational stability.

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3. Global Sourcing & Procurement Demands for Salt Evaporators

Global procurement teams analyzing salt evaporation systems face complex operational, structural, and regulatory criteria. Because the system operates in a highly corrosive environment containing hot, saturated sodium chloride, engineering specifications must be meticulously reviewed to ensure operational reliability.

Key procurement focus areas include:

  • Metallurgy and Corrosion Lifetime: Standard stainless steel (SUS304 or SUS316L) will experience rapid pitting corrosion and stress corrosion cracking (SCC) under chloride conditions. Procurement guidelines specify Titanium Gr. 2, Titanium Gr. 12, Hastelloy, and Duplex Stainless Steels (such as 2205 or 2507) for heated zones.
  • Total Cost of Ownership (TCO): Low initial purchase price of equipment is often outweighed by high energy consumption. High-efficiency thermal separation systems like MVR require high capital investment but lower the operational cost within 18–24 months.
  • Scale Control Systems: Thermal design must include advanced scale mitigation, automated Clean-In-Place (CIP) loops, and chemical dosing systems to limit gypsum (CaSO4) and silica fouling.

Engineering Compliance

ASME U-Stamp CE-PED ISO 9001

Our pressure equipment is designed, fabricated, tested, and certified according to global pressure vessel directives and standards.

30+
Years of Experience
20+
Professional Engineers
54,000+
Factory Footprint (m²)
22,000+
Workshop Area (m²)

4. Manufacturing Excellence & Evolution Profile

Jiangsu Zongheng Concentrating and Drying Equipment Co., Ltd. (formerly Yixing Yangxi Light Industry Machinery Factory), established in 1992, is situated in Zhoutie Town, Yixing City, on the shores of Taihu Lake. Since its founding, the company has evolved into a modern, high-tech production facility specializing in evaporator, industrial dryer, starch processing, and high-pressure vessel manufacturing. The factory encompasses over 54,000 square meters, with more than 22,000 square meters of dedicated processing workshop area.

Our team includes 3 senior engineers, over 20 professional and assistant engineers, and a total staff of 120 technicians. We design and manufacture concentration, drying, starch refining, alcohol DDGS, and Category III medium and low-pressure vessels, providing custom engineering and localized service to the chemical, pharmaceutical, and wastewater treatment industries.

2026
Expanded integrated technical design capacity. The factory footprint covers 54,000 square meters, utilizing CNC manufacturing lines and advanced mechanical testing processes.
2015
Acquired International Quality System Certification (Certificate No: 45021), establishing a complete quality assurance workflow matching international standards.
2012
Obtained the ASME "U" Stamp authorization, permitting the manufacture of pressure equipment for key overseas markets.
2009
Acquired Special Equipment Manufacturing License of the People's Republic of China (License No: TS2232C42).
1992
Established as Yixing Yangxi Light Industrial Machinery Factory, focusing on regional light industry concentration vessels.

Factory Qualifications

As an active member of the China Starch and Alcohol Association, we align our product engineering with modern environmental standards, supporting carbon reduction goals and zero-liquid-discharge (ZLD) requirements.

ASME Certification Stamp

Knowledge BaseTechnical FAQ: Sea Salt Evaporation Engineering

Q1: How do you mitigate calcium sulfate and silica scaling in sea salt evaporators?
Scaling is mitigated through structural design and chemical control. Forced circulation evaporators maintain a high fluid velocity (above 2.0 m/s) to generate high shear stress, preventing crystals from attaching to the heat exchanger tube walls. Furthermore, chemical scaling inhibitors are dosed, and low operational boiling temperatures are maintained to limit gypsum scaling.
Q2: Why is titanium preferred over SUS316L in sea salt crystallizer loops?
Seawater contains high concentrations of chloride ions. At temperatures above 60°C, SUS316L is susceptible to chloride-induced pitting, crevice corrosion, and stress corrosion cracking (SCC). Titanium Gr. 2 forms a stable, protective oxide surface layer, offering superior corrosion resistance and extending the service life of the equipment.
Q3: How does Boiling Point Elevation (BPE) impact MVR compressor selection?
Boiling Point Elevation (BPE) is the increase in boiling point temperature when salt is dissolved in water. A saturated NaCl solution has a BPE of approximately 7–8°C. The mechanical compressor must supply sufficient pressure rise to overcome this BPE plus the thermal heat exchanger losses, which requires careful sizing of the centrifugal compressor impellers.
Q4: What is the typical moisture content achieved after screw press filtration?
A high-efficiency single screw press dewaters slurry down to 10%–15% residual surface moisture, depending on the feed's particle size distribution. This mechanical dewatering process significantly reduces the thermal load required by downstream airflow or bundle dryers.
Q5: Can waste heat evaporators handle highly acidic process wastewater?
Yes. By employing custom metallurgies such as Hastelloy C276 or plastic-lined structural housings, waste heat evaporators can concentrate acidic streams while utilizing exhaust steam from dryers, reducing utility steam consumption.
Q6: What certifications are standard for equipment exported to Europe and North America?
Pressure vessels exported to North America are built and stamped in accordance with ASME Section VIII Division 1. For the European market, equipment complies with the Pressure Equipment Directive (PED) 2014/68/EU and carries the CE mark.

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