Specially engineered for processing heat-sensitive liquids, ensuring minimal thermal degradation and high heat transfer efficiency.
Read More
High-speed hot air fluidization technology designed for rapid and uniform moisture removal in bulk solids processing.
Read More
Advanced hydrocyclone systems optimized for starch washing, concentration, and refining with high separation efficiency.
Read More
Heavy-duty mechanical separation equipment designed for dewatering fibrous and solid-containing process streams.
Read More
Precision-engineered falling film evaporators providing optimal liquid distribution and minimal residence times.
Read More
State-of-the-art evaporation systems engineered to reduce carbon footprints and optimize operational thermal efficiency.
Read More
Custom industrial evaporation systems designed to maximize energy recovery and lower utility consumption.
Read More
Fully compliant CE-certified evaporation plants designed for the rigorous regulatory standards of the European market.
Read MoreIn modern industrial processing, thermal concentration is a critical unit operation. Traditional multi-effect evaporation systems consume massive quantities of live steam, leading to high operational costs and significant carbon emissions. Mechanical Vapour Recompression (MVR) represents a paradigm shift in thermodynamic efficiency.
The core principle of MVR technology lies in the recycling of latent heat. Instead of discarding the waste vapor generated during evaporation, the vapor is compressed using a mechanical compressor (such as a centrifugal fan or roots blower). This compression increases both the pressure and temperature of the vapor, upgrading it into high-quality heating steam. This compressed vapor is then redirected back into the heating chamber of the same evaporator to serve as the heating medium. Consequently, the system requires virtually no external live steam once the startup phase is complete, relying almost entirely on electrical energy to drive the compressor.
By shifting the primary energy source from thermal steam to electricity, MVR systems achieve a Coefficient of Performance (COP) that far exceeds conventional multi-effect evaporators. This makes MVR the technology of choice for industries aiming to reduce carbon footprints and optimize operational expenditures (OPEX).
Reduces energy consumption by up to 90% compared to single-effect evaporators. Electricity consumption typically ranges from 15 to 28 kWh per ton of water evaporated, depending on boiling point elevation.
Operates under vacuum conditions, allowing low-temperature boiling. This is crucial for heat-sensitive liquids such as proteins, enzymes, glucose, and pharmaceutical intermediates, preserving their molecular integrity.
Equipped with state-of-the-art PLC/SCADA control systems. Real-time monitoring of pressure, temperature, flow rates, and compressor vibration ensures stable, continuous, and unattended operation.
Choosing the right manufacturer for heavy industrial equipment involves evaluating engineering capability, material supply chains, and manufacturing scale. Jiangsu Zongheng Concentrating and Drying Equipment Co., Ltd (formerly Yixing Yangxi Light Industry Machinery Factory), established in 1992, stands as a premier manufacturer in China's industrial heartland.
Located in Zhoutie Town, Yixing City, on the shores of Taihu Lake, our facility spans over 54,000 square meters, with a dedicated production workshop area exceeding 22,000 square meters. This scale allows us to handle large-scale fabrication projects in-house, ensuring complete control over manufacturing quality and lead times.
Our geographic location provides direct access to China's robust industrial supply chain. We source high-grade raw materials—including titanium, duplex stainless steels (SAF 2205, 2507), and Hastelloy—directly from top-tier domestic mills at highly competitive rates. Coupled with our advanced manufacturing processes, such as automated plasma welding and non-destructive testing (NDT), we deliver world-class pressure vessels and evaporators at a fraction of the cost of Western competitors.
For multinational corporations, procuring industrial equipment from overseas requires strict adherence to local safety codes and regulatory standards. Jiangsu Zongheng has built a comprehensive compliance framework to serve global markets seamlessly.
We hold the prestigious ASME "U" Stamp authorization, certifying our capability to design and fabricate pressure vessels in accordance with the American Society of Mechanical Engineers standards. Additionally, our products carry CE Certification, meeting the essential health, safety, and environmental protection requirements of the European Economic Area (EEA).
Our engineering team is highly experienced in designing systems that comply with various regional standards, including PED (Europe), DOSH (Malaysia), MOM (Singapore), and local Chinese GB codes. We provide complete documentation packages, including material test reports (MTRs), welding procedure specifications (WPS), and NDT records, ensuring smooth customs clearance and local registration.
To support global installations, we offer remote commissioning assistance, localized engineering partnerships for on-site installation, and a rapid-response spare parts supply chain, minimizing downtime for our international clients.
Established as Yixing Yangxi Light Industrial Machinery Factory, starting with a team of 45 employees and a focus on basic concentration equipment.
Obtained ISO9001 Quality Management System Certification, establishing a standardized quality control framework across all manufacturing stages.
Recognized as a Jiangsu Provincial High-Tech Enterprise, reflecting our commitment to research, development, and technological innovation.
Acquired the Special Equipment Manufacturing License of the People's Republic of China (License No.: TS2232C42) for pressure vessel fabrication.
Authorized to use the ASME "U" Stamp, marking our entry into the high-end global industrial equipment market.
Obtained International Quality System Certification (Certificate No.: 45021), aligning our quality assurance with international benchmarks.
Today, our facilities cover 54,000+ sqm, employing over 120 skilled professionals, including 3 senior engineers and 20+ specialized engineers, serving clients worldwide.
MVR evaporators are widely used to concentrate glucose, fructose, maltose, and sorbitol. The low-temperature vacuum operation prevents caramelization and color degradation, ensuring high-quality starch derivatives.
In bio-ethanol plants, MVR systems concentrate thin stillage to produce Distillers Dried Grains with Solubles (DDGS). This process recovers valuable animal feed components while recycling clean condensate back to the plant.
For chemical, pharmaceutical, and mining wastewater treatment, MVR evaporators concentrate high-salinity effluents to near-saturation, facilitating salt crystallization and achieving zero liquid discharge compliance.
Industrial evaporator installation for large-scale concentration processes.
Mechanical dewatering system operating in a starch processing plant.
High-speed centrifugal spin dryer for solid-liquid separation.
Indirect steam-heated tube bundle dryer for bulk solids drying.
Contact our engineering team today to receive a customized thermal design proposal and energy-saving calculation for your plant.
Request a Quote
Robust mechanical dewatering solution engineered for high solid recovery and low moisture cake output.
Read More
Designed for continuous drying of free-flowing materials under low-oxygen, safe operating conditions.
Read More
High-performance evaporation systems manufactured in strict accordance with European safety directives.
Read More
Ideal for high-viscosity, scaling, or crystallizing liquids, utilizing high-velocity circulation to mitigate fouling.
Read More
Precision milling equipment designed for efficient germ separation in dry and wet maize processing lines.
Read More
Utilizes high-velocity thermal air streams to dry starch, gluten, and other organic powders rapidly.
Read More
Heavy-duty industrial tube bundle dryers engineered for high thermal efficiency and continuous processing.
Read More
Advanced falling film evaporation systems designed to maximize concentration ratios while preserving product quality.
Read More